Manufacturing Engineering
Plant engineering, product development, maintenance operations, asset management, and product enhancement
Manufacturing Engineering Services:
Engineering processes in manufacturing are always changing. All best practices, on the other hand, are designed to improve workspace logistics, operator safety, and throughput. BlueSurf Technologies provides manufacturing engineering services that are up to date with industry standards. Plant engineering, product development, maintenance operations, asset management, and product enhancement are just a few of the solutions and services we offer to help clients overcome contemporary industry issues like disruptive Original Equipment Manufacturers (OEMs), margin constraints, and volatile markets. By offering project management support or technical assistance, we assist manufacturers throughout the product lifecycle, particularly in the production and industrialization of various parts and equipment.
BlueSurf Technologies’ production engineering services are backed by a team of highly experienced and qualified engineers with years of expertise in the industry. Our pragmatic approach and futuristic technical support assist you in improving your manufacturing operations. Our in-house specialists and professionals have decades of manufacturing experience, allowing you to quickly mobilize the resources you need to get started on your assembly or production line.
End-to-end solutions
Our Manufacturing Engineering Services Includes
- Plant designs in 2D and 3D for preliminary requirements
- Automation, modernization, and reconstruction of equipment
- Design work coordination
- Assembly line productivity improvement
- Instrumentation schematics
- 3D scanning for plant layouts
We can also assist with the design and manufacture of jigs for a variety of components that will improve operating efficiency. We assist manufacturers in completing projects on time and on budget by optimizing assembly process planning and repairing assembly difficulties. We help our clients build products quickly and on time by providing complete support with sourcing, key system integration processes, and vendor management.
With extensive experience
Industries We Serve
Oil and Gas
We have been serving numerous global clients across different industry .
Waste Water Treatment
We have been serving numerous global clients
Mining
We have been serving numerous global clients across different industry .
Manufacturing
We have been serving numerous global clients across different industry .
Petrochemical & Refinery
We have been serving numerous global clients
LNG
We have been serving numerous global clients across different industry .
What are the Manufacturing Processes for Engineering Materials?
There are several steps involved in creating a product from raw ingredients. Manufacturing processes encompass all of these activities. Engineering is built on a foundation of understanding manufacturing processes. There are a variety of production procedures to choose from. They’re briefly discussed below.
Manufacturing Processes
Following are the different manufacturing processes in mechanical engineering.
1. Casting
2. Moulding
3. Forming
4. Machining
5. Joining
These are the main manufacturing processes in mechanical engineering that every design engineer should have the knowledge in depth. Let’s go with one by one.
Among all processes, casting is one of the most crucial. Casting is the technique of pouring molten metal into moulds.
Casting
The steps involved in casting process are
• Preparing the moulds using the patterns,
• Pouring the Molten metal into the mould cavity
• Allow the cast to solidify
• Remove the Casting component from the Moulds.
This is how casting components are prepared.Crankshafts, connecting rods, engine blocks, gearbox housing/casings just are a few examples.
There are different casting types are available. They are
Sand casting
Where the moulds are prepared with the Sand.
Permanent Mould casting:
Where the moulds are metallic objects.
Die casting
Heavy pressure is used to force the molten metal into the moulds.
Moulding is the technique of moulding liquid or flexible raw materials into objects with the help of a mould.
Moulding
Isn’t that something like Casting?
They aren’t, however, the same thing. Moulding is a non-metallic product manufacturing procedure that does not require any further machining. Casting, on the other hand, refers to metal items that require additional machining. Casting and Moulding are two different processes.
Examples: household plastic components such as bottles, toys, water tanks, bucket etc.
Moulding processes come in a variety of forms. They happen to be
Moulding processes come in a variety of forms. They happen to be
Injection Moulding
Plastic is melted and injected into a hermetically sealed mould. The plastic will then conform to the mold's contour. The object will be lifted out of the Mould after the injection of plastic into the mould has been completed. Injection moulding is used to make bottle tops.
Blow moulding
Hollow components, such as bottles, are made using blow moulding. The plastic must first be heated and injected into a parison mould. This will have a hole through which air will be blown into the mould to hollow down the object. The plastic will be pushed into the mould shape by the air. Bottles are made with a blow mould.
Forming
Metal objects are subjected to enormous loads for permanent deformation in this forming process, which involves neither material addition nor removal. The material’s plastic deformation is used in this shaping process. As a result, the deformation of things is permanent.
Examples:
Some of the parts will need to be machined further. Wires and tubes created by the extrusion forming technique are not required.
The forming process has different categories based on the applied loads.
1. Compressive forming
2. Tensile Forming
3. Bending
4. Shearing
Compressive forming is the process of shaping objects by applying compressive stresses to them. All activities are categorized as Compressive Forming Processes.
Rolling:
Material is passed through a pair of rollers
Extrusion:
Material is pushed through an orifice
Die forming:
Material is stamped by a press around or onto a die
Forging:
Material is shaped by localized compressive forces
Indenting:
Tool is pressed into the workpiece
Tensile Forming:
Tensile loads are employed to permanently deform the items in this forming process.
Bending:
Bending loads are used to modify items in the Bending Forming Process.
Shearing:
In this forming process, shearing loads are used to deform the materials to get the required shape.
Combined Tensile and Compressive Forming:
In this forming process both the Tensile and the compressive loads are used to deform the objects permanently.
Machining
Machining is a material removal technique that transforms raw material into a finished item with specified specifications. Subtractive manufacturing is the term for removing material in this way. There are a lot of operations that go on in this procedure. The includes a list of those.
In recent times by Additive manufacturing is populating.
What is meant by Additive Manufacturing?
Additive Manufacturing is a technology that replaces the material removal process by layering materials to create components from raw materials under computer control. The most widely used additive manufacturing method is 3D printing.
• Turning
• Milling
• Drilling
The machining operations are described here. There are other machining procedures. They do, however, fall within the umbrella of these primary operations.
Joining
The task of permanently or temporarily joining components together is critical for building machines. The following operations can be used to permanently or temporarily join any two components together.
• Welding
• Brazing
• Soldering
• Adhesive Bonding
• Fastening
Permanent joining methods include welding, brazing, soldering, and adhesive bonding, whereas temporary joining methods includes fastening.